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DC-DC converter
Thursday, 02 November 2006

A DC-DC converter is a DC power supply that is small, lightweight, and highly efficient, and uses a semiconductor switching element. Power converters are key components in many military and commercial systems and they often govern size and performance. Power density, efficiency and reliability are key characteristics used to evaluate the characteristics of power converters. Transformers and inductors used within these power converters may be large and bulky and often limit their efficiency, power density and reliability. DC-DC converters have been used to amplify DC voltages, or to invert input DC voltages and output them as negative voltages. A DC-DC converter transforms direct current (DC) voltage from one voltage level to another. A DC-DC converter switches a semiconductor switch device to convert a DC voltage, and conducts feedback control to maintain an output voltage supplied to a load at a certain value. DC-to-DC converters are frequently used in computer systems and numerous other types of electronic systems. DC to DC converters are typically used in applications such as electronic equipment where there is a requirement for one or more regulated voltages, overload protection in the form of current limiting to guard against a short circuit, and galvanic isolation of relatively low voltage loads from higher voltage primary power sources. Due to their ability to receive low input voltages and consume low power, DC-DC converters have been widely used in all types of electronic products. Portable electronic equipment uses a battery as a power source. In portable DC-powered devices, particularly a mobile DC-powered communications device or transceiver such as a wireless modem or handset powered by a DC power source such as a battery, but also including devices such as a GPS receiver, a DC-DC converter is provided to condition the DC level of the output of the DC power source by stepping it up or down to a different level. The electric power of the battery is discharged with time according to power consumption with the operation of the equipment. The output voltage of the battery is lowered. To maintain the voltage value of the power source of the equipment constant to the change in the battery voltage with time, the DC-DC converter makes the voltage of supplied power constant. The DC--DC converter typically operates by receiving the incoming DC voltage from the power source or battery, chopping it at a high frequency, and then filtering it to provide the stepped up or down DC voltage.

Electrical loads are often required to be powered by one or more direct current (DC) voltages at regulated values that are derived from an available DC voltage source having a different and often unregulated value. In general, a DC (direct current) potential is supplied to the electronic device from either a battery or an alternating current (AC) rectification circuit. The DC potential is generally operating at a level which is either lower than or higher than the voltage level required by the electronic device. DC-to-DC converters provide the capability to convert energy supplied by a power supply from one voltage and current level to another voltage and current level. The converter receives electrical energy from a primary DC source and provides electrical energy output at a precisely controlled voltage or current magnitude. The primary DC source is typically an unregulated voltage source such as a full wave rectifier having a filtered output and an input connected to utility AC power or alternatively the output of an uninterruptible power supply. The basic principle of a DC-DC converter is that the switching element is turned on/off at high frequency, and the ratio of the on-time to off-time, or the duty ratio, is controlled in a variable manner to keep the DC output voltage at a certain level. Usually, the voltage is controlled to a constant level through negative feedback of the output voltage. More specifically, the output voltage is fed back and compared with a reference value by an error amplifier to find the error. A switching control circuit varies the duty ratio of the switching drive pulse sent to the switching element corresponding to the error signal of the error amplifier. DC-DC converters accept input energy from a voltage source at an input voltage and current and provide converted output energy at an output voltage and current, usually to a capacitively filtered output that functions as a voltage sink. When isolation is used, the input voltage is switched on and off at a high frequency and provided to a transformer. The transformer provides both input/output isolation and any required voltage level conversion. However, because the input voltage is typically switched at a high frequency the output voltage and current from the transformer cannot be directly provided to a load in a regulated manner. Typically, a DC-to-DC converter modulates the duty cycle of an output stage by a driving signal, to thereby regulate the output voltage of the converter within a demanded range. In general, a DC-DC power converter is coupled to an input power source with a voltage level either lower than or higher than the voltage level required by an electronic device. Switching regulators indirectly regulate an average DC output voltage to a device or application by switching energy on and off in an inductor. By comparing the output voltage to a reference, the inductor current can be controlled to provide a desired output voltage.

Direct-current to direct current voltage converters are used frequently in electrical and electronic systems to convert one voltage potential to another voltage potential. DC-DC converters typically have some form of regulation that controls an output voltage for the DC-DC converter as the electrical power consumed by an electrical load connected with the DC-DC converter changes. A DC-DC converter is generally composed of switching elements and an inductive element. The DC-DC converter comprises a converter circuit for converting an input voltage into an output voltage having a voltage value different from that of the input voltage in accordance with a switching element turned on and off by a rectangular-wave signal, as well as an output voltage detection circuit for detecting a value of the output voltage to output the detection voltage and a duty-ratio setting circuit for feedback-controlling a duty ratio on the basis of the detection voltage so that the output voltage would be controlled at a predetermined value. This structure allows the output voltage of the DC-DC converter to be controlled at a constant value. When the switching elements are turned on/off, current flows in the inductive element, and, as a result, the stored energy is supplied to the load side. By controlling the on/off timing of the switching elements, it is possible to supply the desired voltage that is different from the power source voltage to the load. A DC-DC converter includes a step-down circuit, which generates a DC output voltage that is lower than a power supply voltage, and a step-up circuit, which generates a DC output voltage that is higher than the power supply voltage. The DC-DC converter further includes a control circuit for receiving a switching signal from an external device to switch the operational mode from a step-up operation to a step-down operation or from a step-down operation to a step-up operation. A direct current (DC) voltage can be converted to another DC voltage via a DC-to-DC converter. DC-to-DC converters may take a variety of forms, such as a full-bridge inverter, a half-bridge inverter, a buck converter, a boost converter, or a flyback converter. Each type is better suited for a specific type of application. A switching DC-to-DC converter regulates a DC voltage source for supplying a DC output voltage with a desired voltage level by appropriately controlling a duty cycle of a power switch transistor. Where the DC output voltage is larger than the DC voltage source, the switching DC-to-DC converter is generally referred to as a boost converter or regulator. On the other hand, the switching DC-to-DC converter is generally referred to as a buck converter or regulator where the DC output voltage is smaller than the DC voltage source. A boost converter is typically used when the desired output DC voltage needs to be greater than the input voltage, while a buck converter is typically used when the output voltage needs to be less than the input voltage. A phase-modulated full-bridge converter (PMC) is a common topology used for DC--DC conversion. The PMC circuit typically includes an inductor and capacitor connected in series across the input terminals of the circuit. The main advantage of the PMC circuit is zero-voltage-switching of the switching elements while still operating at a constant switching frequency, which allows a simple control circuit. A constant on time converter, also known as pulse-frequency modulated (PFM) converter, consists of a control loop which contains an error amplifier, a comparator, and one or more drivers, usually coupled with a synchronous rectifier to improve performance. Another kind of DC to DC converter is referred to as a hysteretic converter, including voltage mode hysteretic converter and current mode hysteretic converter.

DC-to-DC power converters are widely utilized in power supplies to convert an input DC voltage into a specified output DC voltage. For low power digital applications, typically DC-to-DC power converters are required to efficiently convert an unregulated input DC voltage to a substantially constant output voltage. Modern electrical devices such as desktop computers, laptops, digital cameras, cellular phones, personal digital assistants (PDAs) and the like, include DC-DC converters that are required to be powered by regulated DC supply voltages of specific values, when the only electrical power available may be from a different DC voltage source having a voltage level different from the DC supply voltage or voltages desired. For example, in a computer system, due to the power supplies of different voltages for CPU, memory and hard disk drive, the DC-to-DC converter is required to regulate the power source voltage of the computer system to various supply voltages supplied to various operational units of the computer system. Switched mode DC-to-DC power converters are commonly used in the electronics industry to convert an available direct current (DC) level voltage to another DC level voltage. A switched mode converter provides a regulated DC output voltage by selectively storing energy by switching the flow of current into an output inductor coupled to a load. Multi-phase DC-DC converters are commonly used as point-of-load regulators when single-phase converters are insufficient. A single-phase converter may be insufficient due either to physical or economic limitations. One of the economic benefits afforded by multi-phase DC-DC converters is reduction in voltage ripple on the output. Buck converters are employed in applications where the electronic devices require a lower operating voltage than is supplied by the battery or the AC rectification circuit. Boost converters are employed in applications where the electronic devices require a higher operating voltage than is supplied by the battery or the AC rectification circuit. A single switch forward type DC-DC converter is widely used in the middle and low power conversion occasion due to the simplicity of the structure. A voltage step down synchronized rectifier type DC-DC converter is used as a power source for a variety of information equipment. Zero-voltage-switched (ZVS), full-bridge (FB), phase-shifted (PS) converters are commonly used for DC-DC conversion because of the several advantages that they offer over other approaches.